vici vision m1218 techno manual pdf free
Vicivision M1218⁚ A Comprehensive Overview
The Vicivision M1218 is a precision measuring machine ideal for turned parts, shafts, and components. It’s designed for inline measurement, integrating seamlessly with multi-chuck or sliding head lathes. Its robust design ensures efficient part changing and high throughput.
Measuring Capabilities of the M1218
The Vicivision M1218 boasts impressive measuring capabilities, designed for efficient and accurate assessment of various components. Its measuring field, part of the M1200 series (including the M1209 and M1214), extends to a substantial 1250mm in length. The diameter range accommodates parts from a minimum of 90mm to a maximum of 180mm, ensuring versatility across a wide array of applications. This comprehensive measuring range allows for the precise evaluation of critical dimensions, contributing to enhanced quality control and improved manufacturing processes. The system’s accuracy and repeatability are key features, minimizing measurement error and ensuring consistent, reliable results. The integration with CNC lathes streamlines the workflow, enabling direct measurement of parts during the production process, minimizing downtime and maximizing efficiency. This direct inline measurement capability offers significant advantages in terms of speed and convenience, directly impacting overall productivity. The M1218’s capacity to handle diverse part sizes and its seamless integration into existing production lines make it a valuable asset for manufacturers seeking to improve their quality control and streamline their operations.
Load Capacity and Measurement Range
The Vicivision M1218 demonstrates a robust load capacity, significantly enhancing its versatility in handling various workpiece sizes and weights. With a maximum load capacity of 60kg, it comfortably accommodates a wide range of components commonly encountered in machining operations. This substantial load-bearing capacity minimizes the need for multiple measuring systems, streamlining the workflow and reducing operational complexity. The machine’s impressive measurement range further contributes to its adaptability. As part of the M1200 series, the M1218 shares a consistent measuring field of 1250mm in length. This substantial length accommodates long and complex components, ensuring comprehensive measurement coverage. The diameter range, spanning from 90mm to 180mm, allows for the precise measurement of a diverse array of parts, eliminating the need for multiple setups and maximizing efficiency. The combination of high load capacity and extensive measurement range makes the M1218 a highly adaptable and efficient solution for various manufacturing environments, contributing significantly to improved productivity and reduced measurement setup times. This versatility is a key factor in its effectiveness across diverse applications.
Inline Measurement and Integration with CNC Lathes
The Vicivision M1218 excels in its capacity for inline measurement, a feature that significantly streamlines production processes and enhances overall efficiency. Direct integration with CNC lathes allows for real-time dimensional inspection, eliminating the need for transferring parts between machines. This seamless integration minimizes handling time, reducing the risk of damage or misplacement of components. The system’s ability to perform measurements directly on the production floor significantly reduces lead times and contributes to faster turnaround times. By eliminating the intermediate steps involved in conventional off-line measurement methods, the M1218 optimizes workflow and reduces the potential for errors introduced during manual handling. The inline measurement capability is particularly beneficial in high-volume manufacturing settings where rapid inspection is crucial for maintaining quality control and production throughput. This direct integration simplifies the process and ensures consistent accuracy, enhancing the overall efficiency of the production line. The system’s compatibility with multiple CNC lathes further underscores its versatility and adaptability to diverse manufacturing environments. The integration significantly improves operational efficiency, reducing the overall time required for production and quality control.
Software and Data Acquisition
Vicivision’s dedicated metrology software facilitates automatic data collection for the M1218. This automated process minimizes human error and provides efficient, accurate measurement results, streamlining quality control.
Vicivision Metrology Software Features
The Vicivision metrology software package, designed specifically for the M1218 and its counterparts in the M1200 series, offers a comprehensive suite of features aimed at simplifying the measurement process and enhancing data analysis. Key features include user-friendly interfaces for intuitive operation, even for operators with limited experience in metrology software. The software provides real-time visual feedback during measurements, allowing for immediate identification of any discrepancies or anomalies. This real-time display, combined with the software’s robust data acquisition capabilities, ensures that measurements are accurate and reliable. Furthermore, the software’s reporting functionality enables the generation of detailed reports, including graphical representations of the measured data, facilitating thorough analysis and documentation of the results. These reports can be customized to meet specific needs, making them suitable for a range of applications and regulatory compliance requirements. The software is designed for seamless integration with various data management systems, enabling efficient data storage, retrieval, and analysis across different platforms and departments within an organization. This streamlined data management contributes significantly to improving overall operational efficiency and reducing potential delays associated with manual data handling. Advanced algorithms are incorporated into the software to automatically analyze and interpret measurement data, thus minimizing the need for manual intervention and improving the consistency of results.
Automatic Data Collection and Reduced Human Error
The Vicivision M1218 system significantly minimizes human error through its automated data acquisition and processing capabilities. The integrated software automatically collects and records measurement data, eliminating the need for manual data entry and reducing the risk of transcription errors. This automated process ensures consistency and accuracy across multiple measurements, leading to improved quality control and reduced variability in the results. The system’s automated cycle, initiated with a simple button press, further streamlines the measurement process, requiring minimal operator intervention. This reduces the potential for human error associated with manual operation, such as incorrect instrument settings or misinterpretations of readings. The software’s algorithms automatically analyze the collected data, identifying potential outliers or anomalies that might otherwise go unnoticed during manual analysis. This automated error detection feature enhances the reliability and precision of the measurement results, contributing to a higher level of confidence in the overall quality of the inspected components. The system’s efficiency also translates to reduced measurement times, allowing for a higher throughput of parts and increased productivity. By automating data collection and analysis, the M1218 optimizes the measurement workflow, yielding accurate, reliable results while saving time and reducing the likelihood of human error.
Applications and Advantages
The Vicivision M1218 excels in measuring turned parts and shafts directly on the production floor. Its speed and precision boost productivity, while eliminating human error in measurements. It’s compatible with multiple CNC lathes.
Efficient Part Changing and Multi-Machine Compatibility
The Vicivision M1218 is engineered for streamlined workflow and maximum efficiency. Its design prioritizes rapid part changing, minimizing downtime between measurements and maximizing overall productivity. This feature is crucial in high-volume manufacturing environments where minimizing idle time is paramount. The system’s adaptability extends beyond single-machine use. Unlike dedicated, single-purpose measurement systems, the M1218 seamlessly integrates with multiple CNC lathes. This multi-machine compatibility significantly reduces the need for separate measurement setups for each machine, saving valuable time and resources; A single Vicivision M1218 unit can efficiently serve multiple machining centers, streamlining the entire production process. This flexibility is a significant advantage for manufacturers with diverse production lines or those seeking to optimize their existing infrastructure. The ease of integration and adaptability of the M1218 make it a cost-effective solution for enhancing measurement capabilities across multiple machines without the expense of purchasing individual units for each lathe.
Improved Productivity and Precision
The Vicivision M1218 significantly enhances both productivity and precision in manufacturing processes. Its inline measurement capability eliminates the need for transporting parts to a separate inspection station, a time-consuming step that disrupts workflow. This direct integration into the production line allows for immediate feedback, enabling prompt adjustments and preventing the accumulation of defective parts. The system’s automated data collection further streamlines the process, reducing reliance on manual data entry and minimizing the potential for human error. This automated system ensures consistent and reliable data acquisition, contributing to the overall accuracy of measurements. The increased speed and accuracy provided by the M1218 translate directly into higher production output and a reduction in scrap rates. Manufacturers benefit from reduced waste, optimized resource utilization, and improved overall efficiency. The combination of automated data collection and inline measurement results in faster cycle times, allowing for more parts to be inspected within a given timeframe, ultimately boosting productivity without sacrificing precision.
Elimination of Human Error in Measurements
The Vicivision M1218 system is designed to minimize human intervention in the measurement process, thereby significantly reducing the potential for errors. Traditional methods often rely on manual readings and data entry, introducing opportunities for human error. The M1218’s automated data acquisition system eliminates this vulnerability. Measurements are captured automatically and relayed directly to the software, circumventing the need for manual transcription. This streamlined process eliminates the risk of human misinterpretation or recording errors. The software’s sophisticated algorithms further enhance accuracy by automatically processing data and providing clear, concise results. The system’s inherent precision, combined with its automated operation, ensures consistent and reliable measurements, irrespective of operator variability. This enhanced accuracy contributes to improved quality control, minimizing the production of defective parts and ultimately reducing waste. By removing the human element from critical measurement stages, the M1218 ensures that the data collected is objective, accurate, and consistently reliable, fostering a higher degree of confidence in the quality of the manufactured products.
Technical Specifications
Detailed specifications for the Vicivision M1218, including dimensions, load capacity, optical system details (lens specifications), and other relevant parameters, are available in the comprehensive technical manual. Downloadable from the Vicivision website.
M1218 Model Specifications (e.g;, dimensions, load capacity)
The Vicivision M1218 boasts a substantial measuring field, extending 1250mm in length and accommodating diameters ranging from 90mm to 180mm. This expansive capacity allows for the precise measurement of a wide variety of turned components. Furthermore, the M1218 exhibits a robust load capacity, rated at 60kg, ensuring it can handle even the most substantial workpieces with ease. This impressive load-bearing capability is crucial for efficient and reliable measurement processes, minimizing downtime and maximizing productivity within industrial settings. The machine’s dimensions are optimized for seamless integration into existing production lines, minimizing disruption to workflows. Precise dimensions and weight specifications are detailed within the comprehensive technical manual, readily available for download from the Vicivision website. These detailed specifications are crucial for proper installation and optimal operational performance, ensuring the M1218 delivers accurate and reliable measurements consistently.
Optical System Details (e.g., lens specifications)
The Vicivision M1218 employs a sophisticated optical system designed for superior accuracy and repeatability in dimensional measurements. While specific lens specifications may vary depending on the configuration, a typical setup includes a high-resolution lens with a focal length optimized for the machine’s measuring range. The system incorporates features to minimize distortion and maximize clarity, ensuring precise capture of even minute details on the workpiece. The optical components are selected for their durability and resistance to environmental factors, ensuring long-term performance and stability. The system’s design incorporates advanced illumination techniques to provide even and consistent lighting across the entire measuring field, further enhancing the accuracy and reliability of the measurements. Detailed optical specifications, including lens aperture, focal length, and sensor resolution, are available in the comprehensive technical manual. This detailed information allows users to fully understand the capabilities and limitations of the optical system and optimize its performance for specific applications.